Made in America
with Natural Gas.
Introducing CH₄-to-Si. Revolutionizing silicon production with plasma-catalysis to slash energy use and build U.S. independence.
Breaking free from
risky supply chains.
The U.S. faces a critical vulnerability: our heavy reliance on foreign silicon which are ssential for solar panels, semiconductors, and defense technology.
Our dependence creates:
- Supply Chain Fragility: Exposing vital industries to geopolitical risks.
- Energy Inefficiency: Relying on one of the world's most energy-hungry industrial processes.
- Carbon Lock-in: Hindering U.S. clean energy goals by importing high-carbon materials.
Controlled by China
Energy per kg (Traditional)
High-emission
Plasma Power Meets
Catalytic Innovation.
Plasma Activation
Microwave plasma efficiently breaks down methane (CH₄) into highly reactive components at a moderate 600°C (vs. 2000°C conventionally).
Catalytic Reduction
A novel molybdenum carbide (Mo₂C) catalyst weakens quartz (SiO₂) bonds, enabling efficient silicon extraction without coking.
Pure Output
The process yields high-purity silicon, recycling valuable byproducts (CO, H₂) to further boost energy efficiency by ~20%.
Transforming Energy,
Economy, and Security.
Deep Decarbonization
Reduces CO₂ emissions by ~87% (targeting 0.7 kg CO₂/kg Si), supporting climate goals.
Dramatic Energy Savings
Cuts energy use by ~65% (targeting 4.9 kWh/kg Si), saving valuable energy resources.
Economic Advantage
Enables cost-competitive domestic production (projected $1.20/kg) and supports U.S. manufacturing.